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Welding and Metal fabrication

Welding and Cutting

Explore our proven solution for Welding and Cutting industreis by clicking the problem area icons and example products in the illustration on the right.

  1. 1
    A machine
    On-torch welding fume extraction
    Welding torches with integrated extraction allow the welder to work over big areas as well as inside constructions.
  2. 2
    A machine
    On-tool extraction
    Cutting, grinding and sanding are common operations in welding workshops generating dangerous concentrations of dust and particles. On-tool extraction is the most efficient way to capture them. Nederman offers a wide range of on-tool extraction kits for more than 600 tools.
  3. 3
    A machine
    Welding hose reel 876
    The ultimate welding hose reel for twin hoses, designed to handle oxygen/acetylene or oxygen/LPG supplies. This is for w[..]

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  4. 4
    A machine
    Even welding robots must be protected

    Welding operations using automated welding equipment require careful monitoring. Nederman solutions for automatic welding processes include both on torch-extraction and extraction systems with hoods.

  5. 5
    A machine
    Thermal cutting extraction
    Cutting of metal sheets and other materials through the use of cutting torches is a hazardous process, producing large amounts of smoke, fumes and sparks. The cutting fumes generated from the cutting process are extracted through the grate of the table.
  6. 6
    A machine
    Energy Saving
    Nederman offers ancillary equipment that help minimize energy consumption by automatically adjusting fans to the right speed, depending on the work load of the moment.
  7. 7
    A machine
    Welding fume and dust extraction arms
    Welding arms for source capture of fumes are one of the most effective ways to eliminate welding fumes from the welder's[..]

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  8. 8
    A machine
    Welding fume extraction arm on rail
    The fume extractor trolley with extractor arm, is designed for long working areas.

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  9. 9
    A machine
    Extraction Arm Original
    The Original arm is the perfect extractor for capturing welding smoke, fumes and dust in workshops

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  10. 10
    A machine
    Fans and vacuum pumps
    Fans and Blowers Every dust, fume or mist collection system needs and fan to move the contaminated air through the fi[..]

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  11. 11
    A machine
    FMC cartridge dust collector
    The FMC cartridge dust collector is ideal for the filtration of fine dusts and particles that can be harmful and irritating to your employees.

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  12. 12
    A machine
    Industrial vacuum cleaners
    Nederman is globally recognized as the state-of-the-art manufacturer specialised in industrial vacuum cleaners for colle[..]

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  13. 13
    A machine
    Abrasive blasting equipment
    The Nederman abrasive vacuum blasting equipment have superior suction power and separation efficiency. The vacuum blaste[..]

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  14. 14
    A machine
    Welding fume extraction arm standard
    Designed for working environments with fumes, vapors or non explosive dust, where the demands for higher airflows and temperatures are moderate

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  15. 15
    A machine
    Industrial central vacuum systems
    High vacuum power central fume and dust collectors ideal for on tool and on torch source capture applications and genera[..]

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  16. 16
    A machine
    Welding and grinding table
    A robust welding and grinding table that can be used in explosive environments

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  • Cleaning
    A clean and healthy work environment is a necessity for quality production

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  • Blasting media
    Blasting media is expensive to buy and even more expensive to destruct. Means to minimize the usage of blasting media are therefore important to consider. Another of the main challenges in any blasting operation is to avoid the blasting media to contaminate the surrounding work environment. The work pieces need therefore either to be moved to and from the blasting room, or encapsulated, leading to increased operating costs.

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  • Welding and cutting fume and smoke
    Welding and cutting fume and smoke poses serious threats to health. The best way to control the exposure is to capture the fumes right at the source. This protects both the welder and the other workers.

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  • Workplace service
    Control systems, convenient equipment and monitoring systems for a safe and cost-efficient workplace

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Problems we solve in Welding and Cutting processes

  • Cleaning A clean and healthy work environment is a necessity for quality production
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  • Blasting media Recycling of blasting media saves money, resources and creates a dust-free healthy environment
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  • Welding and cutting fume and smoke Nederman has stationary and mobile solutions for extracting and filtering smoke from welding and cutting
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  • Workplace service Convenient equipment and monitoring systems for a safe and cost-efficient workplace
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Example products for Welding and Cutting proven solution

  1. 1 On-torch welding fume extraction Capture welding fumes at source Explore
  2. 2 On-tool extraction Cutting, grinding and sanding extraction at source with over 600 on-tools kits Explore
  3. 3 Welding hose reel 876 Welding reel esigned to handle oxygen and acetylene for welding applications Explore
  4. 4 Even welding robots must be protected Explore
  5. 5 Thermal cutting extraction The fumes generated from the cutting process are extracted through the grate of the table Explore
  6. 6 Energy Saving Utilize energy consumption Explore
  7. 7 Welding fume and dust extraction arms Explore
  8. 8 Welding fume extraction arm on rail Fume extraction or long work areas Explore
  9. 9 Extraction Arm Original The Original arm is the perfect extractor for capturing welding smoke, fumes and dust in workshops Explore
  10. 10 Fans and vacuum pumps Explore
  11. 11 FMC cartridge dust collector Suitable for the capture and filtration of dry dusts and fumes Explore
  12. 12 Industrial vacuum cleaners Heavy duty industrial vacuum cleaners for people who understand these are not ordinary vacuums for housekeeping Explore
  13. 13 Abrasive blasting equipment Portable dust free close circuit blasting equipment with superior productivity, suction power and blasting media recycling Explore
  14. 14 Welding fume extraction arm standard For working environments with fumes, vapours or non explosive dust Explore
  15. 15 Industrial central vacuum systems On tool and on torch extractors Explore
  16. 16 Welding and grinding table Source capture fume extraction Explore
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Welding and cutting

Welding fume extraction for sound, safe and efficient metal fabrication and cutting processes

Welding and cutting fumes causes health problems and affect production. The result is reduced capacity and reoccurring disturbances, eventually decreased profit. Furthermore, not only welders are at risk in unsafe environments. Production equipment, as well as end products, are negatively affected from the lack of adequate safety measures. Automated welding equipment such as robots - and its operators - can be subject to residual welding fumes and also need to be protected. Good safety and health is good business;

  • Improve workplace environment
  • Protect your workers health
  • Protect equipment and processes
  • Reduce production disturbances and improve profit

Nederman offers everything from single welding fume extractors to complete welding fume extraction systems. We carry out feasibility studies and planning for Welding and Metal fabrication industries. Our design department is most willing to assist by producing suggestions and specifications in our CAD system. Using our calculation system we can present complete customer specific layout alternatives and solutions including costing. Installation work and commissioning are also parts of our services. Our After Sales service encompasses everything from emergency repairs to scheduled maintenance.

Cutting fume extaction

Safe, energy efficient and profitable

Welding and cutting fumes causes health problems and affect production. The result is reduced capacity and reoccurring disturbances, eventually decreased profit. Furthermore, not only welders are at risk in unsafe environments. Production equipment, as well as end products, are negatively affected from the lack of adequate safety measures. Automated welding equipment such as robots - and its operators - can be subject to residual welding fumes and also need to be protected.

Sound, safe and efficient welding and cutting processes

Control of exposure to welding fumes can usually be achieved with the help of extraction and ventilation. The choice of technique depends on the circumstances. The aim is to capture the welding fumes as close to the source as possible. This protects not only the welder but also other workers. Nederman systems are designed to extract welding smoke from a number of workstations but are also used for cleaning of workplaces and machines. The product range also includes portable fume extractors for welding fume extraction air as well as reel hoses for gas and compressed air and cable reels for electric power.

Welding fume extraction at source – most effective

Wherever it is a viable solution, it has been proven thatextraction at source is the most efficient method of capturing and removing welding and similar fumes. Using this method, the risk of the welder or operator being subject to hazardous fumes is minimized. Welding torches with integrated extraction allow the welder to work over big areas as well as inside constructions; the extraction is always at hand. It is as well a cost effective solution, as it reduces the amount of heated/conditioned air extracted from the premises.

Even welding robots must be protected

Welding operations using automated welding equipment require careful monitoring. Operators and service personnel overseeing robotic welding equipment can be subject to residual fumes and need to be protected in a similar way to manual workers. Nederman solutions for automatic welding processes include both on torch-extraction and extraction systems with hoods.
From energy wasting to energy saving

Letting the extraction system run when not in use is bad economy. If the premises are heated or cooled, a lot of energy is also wasted by unnecessary extraction. Nederman offers several solutions to save energy and improve working conditions: With a Nederman fan inverter the fan operation is constantly adjusted to the number of extractions points in use to ensure the required airflow. The noise, which otherwise occurs in an underloaded system, is reduced. The easy-to-program fan timer starts and stops the fan depending on working hours, holidays etc. Combined with Nederman motor dampers which open and shut the connections to each extraction point, the efficiency and operation cost is further improved. Nederman fan control unit (often used in smaller systems) activates the central fan to run only during welding operations. The fan is activated manually or automatically at welding.

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Documents

Brochure

OSHA Standards for Hexavalent Chromium in Welding Fumes

Brochure
pdf (1.42 MB) English

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Thermal Cutting

Brochure
pdf (6.73 MB) Dutch

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Sicheres Schweißen mit dem umfangreichsten Filter-programm mit W3-Zulassung

Brochure
pdf (2.87 MB) German

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Säker svetsning med marknadens bredaste W3 godkända filterprogram

Brochure
pdf (2.85 MB) Swedish

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Nederman Lösungen für saubere, sichere und effiziente Schweißprozesse

Brochure
pdf (770.06 KB) German

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Nederman Solutions for Sound, Safe and Efficient Welding Processes

Brochure
pdf (834.44 KB) English

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Thermal Cutting

Brochure
pdf (824.18 KB) English

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Thermal Cutting

Brochure
pdf (840.23 KB) German

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Catalogue

Welding Handbook

Catalogue
pdf (8.17 MB) English

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